Conversion of Timber Cooling to FRP cooling Tower

Posted on April 27, 2012 by admin

Conversion of Timber Cooling to FRP cooling Tower
When and Why the Conversion of Timber Cooling Tower to FRP Cooling Tower is required?
To maintain the performance of timber cooling tower you have to repair the damaged parts.  If the timber cooling tower expired / damaged completly you have to go for new one. With out going for new timber cooling tower replacement of damaged parts only

Problems with timber cooling towers:
Timber structure may broke, bend and twisted. The fungal decay and algae depoit is also lead to the decrease the performance.

Methods of conversion of timber cooling tower
Replace or repairing the timber cooling tower according to its condition. If the damages are more then it may required replacement of new timber cooling tower. You may go for Pultruded structure and components to fix the damaged parts.

Design:
Structured designed and connected to ground We used stainless steel at all places where ever required.

Pultruded FRP Cooling Tower:
Pultrusion technology of manufacturing of fiber composites with polymer matrix appears to be energy-efficient and resource-saving.

Advantages of Pultruded FRP Cooling Tower

  • High strength composites at a low cost.
  • FRP pultruded products are often stronger then a similar product
  • Life time is more than 10 years.
  • Handling and transportation, installaion is quite easy.
  • It will never corrosive.
  • Hardness of water will never affect the structure / material / surface.
  • It will not get fired, climatic changes and suitable for power plants, oil industries, chemical industries.
  • Advantages of coverting timber cooling tower into frp cooling tower
  • Life time is more than 10 years.
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Cooling Tower Vs Chiller

Posted on January 9, 2012 by admin

Cooling Tower Vs Chiller
Cooling towers is used remove heat during the manufacturing process to the atmosphere.
By circulating water with the help of cooling tower you can remove the heat and maintaing the cooling condition.

HVAC – Heating, Ventilating, and Air Conditioning.

Water Cooled Chillers are more efficient than Air-Cooled Chillers. But by the the industrial requirement the clients are using our cooling tower and chillers. The Cooling Tower Users are power plants, petroleum refineries, petrochemical plants,  natural gas processing plants, food processing plants and semi-conductor plants.

As per Wikipedia the chiller is a machine that removes heat from a liquid via a vapor-compression or  absorption refrigeration cycle. This liquid can then be circulated through a heat exchanger to cool air or equipment as required.  The Chiller are used in plastic industry in injection and blow molding, metal working cutting oils, welding equipment, die-casting and machine tooling, chemical processing, pharmaceutical formulation, food and beverage processing, paper and cement processing, vacuum systems, X-ray diffraction, power supplies and power generation stations, analytical equipment, semiconductors, compressed air and gas cooling. So we can understand that the Cooling tower and chiller are different in usage and process and purpose.

As per the cost comparision if your are looking only about the compressor costs. It may cheaper. But you have to look the operation cost for one year.
You can calculate your own at http://www.freeloaderproducts.ca/cost_calculator.html. Here they are provide a calculator to calculate the  cost wise comaprision between cooling tower and chiller.

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cooling tower specialists

Posted on January 2, 2012 by admin

How to become a Cooling Tower Specialists.
With our experience we can say that any body may design the cooling tower as per the standard calculation, but the thing is how far it is efficient and well optimized to get the best result with long life. Really a cooling tower specialists may give the best design and diagram in the first stage.

The second stage of getting best cooling tower is from the part of the manufacturing side.
Some manufacturers are compentiate the material due to the cost of the product and specification. We are not ready to discuss more about this. Because all the buyers of cooling towers are looking for the best price with best quality. But they failed to monitor the life of the tower and eco friendly with better result. If you are very serious buyer with the quality  we advice that, don,’t go for cheap price tower.

If you are looking for life of the tower then you have to buy good material for the cooling tower. It will automatically leads to the price hike. The low budget quotation may say to you that quality and maintenance free bla bla bla…. You only have to use not the manufacturer.
We always design the tower as per your requirement with good quality. With the wide knowledge of cooling tower designing and heat exchanger designing we can say that
we are the cooling tower specialists in India.

Also, Maintenance part also we can say the cheap cooling tower are always giving more head ache for the people one who is maintaining from the  zinc and blocking and filter cleaning and replacement. As a Cooling Tower Specialists we advice to go for optimum price to have a better cooling tower  for your industrial purpose.

We manufacture cooling tower from small size to very big size with induced draft forced draft type with the material of FRP Timber RCC and more. we installed more than 800 tower across the world.  As a specialist we can only give you the very best offer and product for your industry. If you really mean about the quality and life of the cooling tower then there is no way to think twice. Just ask our team to proceed. Visit us at Cooling Tower 

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Cooling Tower Noise Level

Posted on January 2, 2012 by admin

The Noise level is an important factor for cooling tower.
Our Cooling Towers are well designed as per the International Standard norms.
And as per Noise Level standard and acceptable for environment.

Sound pressure level of fan (DBA) at 1 m from Fan- 85 Db.
The noise level of fan motor will be inline with the OSHA standards.

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cooling tower heat load calculation

Posted on November 15, 2011 by admin

To calculate the cooling tower heat load calculation you need the below information.

Temp in DegF
Temp out is DegF
Flow GPM

The size and cost of the cooling tower is proportional to the heat load.
If heat load calculations are low undersized equipment will be purchased.
If the calculated load is high, oversize and more costly, equipment will result.
Process heat loads may vary considerably depending upon the process involved.

The heat load is determined by the process being served. The degree of cooling required is
controlled by the desired operating temperature level of the process.
A low operating temperature is desirable to increase process efficiency or
to improve the quality or quantity of the product.

Q = mCpdT

m is the mass flow rate in gpm, l/sec, etc.
Cp is the specific heat.
dT is the temperature difference between the inlet and outlet.

1 USGPM of water is equal to 500 lbs per hour.

Evaporation Loss [m3 per hour] = 0.00085 x 1.8 x circulation rate (m3 per hour ) x ( T1 – T2 )
T1-T2 = Temp. difference between inlet and outlet water.

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closed circuit cooling tower advantages

Posted on November 14, 2011 by admin

We JC Equipments offer closed circuit cooling tower for your industrial applications. Customized desining of closed circuit cooling tower is available with us.  Send your  requirement to us to get well designed tower for your industry. With over 20 years of experience in manufacturing and exporting all types of cooling tower we can give the benefits of closed circuit cooling tower.

Closed Circuit Cooling Tower Advantages
1.  Low maintenance required  and need only regular mantenance. Low Maintenance Cost.
2. Cost effective during the time of working. Running Cost will be very less.
3. Low energy consumbtion leads to energy saving.
4. Easy to maintain.
5. More reliable on the working.
6.  Less down time and easy to maintain
7. You may expand the model.
8. Easy to Installation at your place.

You may ask for warranty for more years with our closed circuit cooling tower.
Contact us for your closed type cooling tower requirements.

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What is cooling tower

Posted on October 24, 2011 by admin
What is Cooling Tower?
Cooling towers fall into two main categories:
Natural draft Cooling Tower and Mechanical draft Cooling Tower
Natural draft towers use very large concrete chimneys to introduce air through the media
These types of towers are used only by utility power stations.
Mechanical draft towers
Mechanical draft towers are available in the following air flow arrangements:
1.  Counter flows induced draft.
2.  Counter flow forced draft.
3.  Cross flow induced draft.
The counter-flow and cross flows are two basic designs of cooling towers based on the
fundamentals of heat exchange. It is well known that counter flow heat exchange is more
effective as compared to cross flow or parallel flow heat exchange.

For more information on cooling tower post your comment here to get answer from us.

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Types of Cooling Tower

Posted on October 18, 2011 by admin
The major types of cooling towers are as below.
The types can be divided as per their
performance and its shape material and its working methodologies.
1. Mechanical Type :  Forced Draft / Induced Draft
2. Air Flow Type : Cross Flow / Counter Flow / Spray–> Double Flow / Single Flow
3. Shape Type : Round / Square – Bottle / Rectangular  - Seamless
4. heat Transfer Type : Evaporative / Dry / Air
5. Water Type : Closed Circuit / Open Circuit
6. Construction Type : FRP / Timber – wooden / RCC
7. Fan less & Fills less
There are two major category in the types of cooling tower. The first one is Natural draft cooling tower and another one is Mechanical Draft cooling tower.  First we will see what is a Natural Draft Cooling Towers in the next post.
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Links

Posted on July 2, 2011 by admin

Submit your URL to a quality web directory. We are listed in the Manufacturing Directory

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Cooling Tower Alternatives

Posted on June 17, 2011 by admin
Cooling Tower Alternatives
Is there any alternatives for cooling tower?
Yes of-course, Its is available.
Why cooling tower alternative is necessarily?
Seeking cost effective alternative for heat transfer process.
If the climate of the county is more cool then using
cooling tower is also more difficult.
What is the alternative for cooling towers?
You may go our
  • Coolers
  • Dry Coolers
  • Closed Circuit Evaporative Coolers
  • Fluid cooler
  • Chillers
  • Condenser based products.
    How to select cooling tower alternatives?
    The selection of product is depends upon your exact requirements.
    The Cooling tower alternative is differ  from industry to industry and requirements ot requirments.
    With out the industrial knowledge you cannot decide the product. Consult with experts like us.

    Visit  www.thecoolingtowers.com for more details

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